Local construction company owner’s invention spins into a global winner

April 24, 2008

By Jamie Busen

What began as a personal project to help in his own business has led to global sales for a local developer.

Joe Churchill, president of Churchill Construction, crafted a tool in 2000 to ease some of his workers' construction efforts. He named it the Spin Screed, and founded Spin Screed Inc. a year later when his wife, Marlene, suggested he start selling the tool.

Since then the couple has seen overall sales increase around 55 percent each year. And the Spin Screed is being used at its biggest project yet -- leveling the concrete floor of a three-mile-long high speed rapid transit tunnel in Vancouver, Canada.

"This is really exciting for us," Churchill said at a demonstration of his product Wednesday morning. "I've really enjoyed building homes, but eventually I'll phase out of that. I'm very happy with this."

The Spin Screed is a tool used to level freshly poured concrete. The device consists of an aluminum piping tube turned by an electric motor.

It's been used throughout the continental United States, Hawaii, Alaska and Canada. Several local contractors have purchased the tool as well. The United States military is using the Spin Screed in Iraq.

Churchill estimates that 25 percent of his market is in Canada.

The tool was designed locally and is manufactured locally by Koening Machine and Welding with parts supplied by Quincy Foundry and Pattern Inc., Awerkamp Machine and James Supply among others.

Marlene Churchill, co-owner, said they've probably sold more than 1,000 since the company's inception.

Joe Churchill said he's been told the tool is putting the workers "ahead of schedule" on the $100 million Canadian tunnel and is flattening "better than expected."

"We think everything is excellent," Marlene Churchill said. "(The Spin Screed) helps those young workers, too, who haven't had a chance to ruin their backs and knees yet. The jobs are easier to do."

Joe Churchill has been busy making other attachments for the tool, including his latest one, the GutterBuilder. The middle of the tube is thicker so it can put grooves in the concrete for gutters.

He hopes he'll continue to develop and design additional attachments.

The tool is sold as a 20-foot tool or 22-foot tool, the latter costing $1,339. It ships from the company's distribution center on North 24th Street.

The Churchills have traveled all over, attending construction conferences and talking about the product. Joe Churchill has even heard the words "spin screed" used generically -- not talking about his product specifically.

But that's OK with him.

"Sure," he said with a laugh. "That's what I want."

On the web: www.spinscreen.com